Production Systems

Calibre specialises in the delivery of end-to-end production systems solutions, encompassing all layers of system implementation from the field through to the enterprise system integration. As a vendor-agnostic integrator, Calibre delivers the best possible solution for our clients, utilising the latest industry-leading technology.

Calibre draws on a broad range of expertise across multiple industries and technologies and has delivered comprehensive automation solutions for major clients in the mining, water, rail, oil & gas, transport and energy & power sectors.

We work collaboratively with our clients and focus on developing the best possible integrated technical solutions to enable rapid business adoption and enhance the client’s existing systems.

Our experience encompasses greenfields and brownfields projects.

Calibre has a proven track record of minimising integration impact to the client, with simulated testing and verification at the heart of our development philosophy.

We have a strong safety culture. This extends into our production system team, which comprises of both EXIDA Certified Functional Safety Experts (CFSE) and TÜV Functional Safety Engineers (FSEng). Calibre can deliver the entire functional safety lifecycle for a range of processes and machinery, as well as assisting with independent validation.

Our commitment to constantly analysing and developing new innovations has made us a specialist in the optimisation of Process Control Systems with a focus on working with our client stakeholders to implement industry leading techniques.

This includes:

  • Theory of Constraints systems
  • Plant wide process simulation
  • Artificial Intelligence integration
  • Other advanced process control techniques

We support the complete project lifecycle:

  • Project management and delivery
  • Strategy consultation and planning
  • Conceptual design and studies
  • Requirements definition
  • Detailed design
  • Software programming
  • Factory & site acceptance testing
  • Implementation & commissioning
  • Performance verification
  • Ongoing site/remote support

Services Available:

  • Automation systems (PLC, RTU, DCS)
  • Abnormal Situation Management (ASM) implementations
  • Supervisory Control and Data Acquisition (SCADA) systems
  • Instrumentation
  • Decision automation systems
  • Functional & machine safety (AS4024.1503, AS62061, AS61508, AS61511)
  • Safety Related Electrical Control Systems (SRECS) & Safety Instrumented Systems (SIS)
  • HAZOP, HAZID, CHAZOP, LOPA, SIL, PL workshop facilitation
  • Independent safety validation & assurance
  • Integrated operations
  • Advanced control and optimisation
  • Plant process tuning & de-bottlenecking
  • Theory of Constraints (TOC)systems
  • Process simulation
  • Training and operational readiness